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  • Öğe
    Milling Inconel 718 workpiece with cryogenically treated and untreated cutting tools
    (SpringerLink, 2021-07-17) Gürbüz, Hüseyin; Baday, Şehmus
    Although Inconel 718 is an important material for modern aircraft and aerospace, it is a kind material, which is known to have low machinability. Especially, while these types of materials are machined, high cutting temperatures, BUE on cutting tool, high cutting forces, and work hardening occur. Therefore, in recent years, instead of producing new cutting tools that can withstand these difficult conditions, cryogenic process, which is a heat treatment method to increase the wear resistance and hardness of the cutting tool, has been applied. In this experimental study, feed force, surface roughness, vibration, cutting tool wear, hardness, and abrasive wear values that occurred as a result of milling of Inconel 718 material by means of cryogenically treated and untreated cutting tools were investigated. Three different cutting speeds (35-45-55 m/min) and three different feed rates (0.02- 0.03-0.04 mm/tooth) at constant depth of cut (0.2 mm) were used as cutting parameters in the experiments. As a result of the experiments, lower feed forces, surface roughness, vibration, and cutting tool wear were obtained with cryogenically treated cutting tools. As the feed rate and cutting speed were increased, it was seen that surface roughness, vibration, and feed force values increased. At the end of the experiments, it was established that there was a significant relation between vibration and surface roughness. However, there appeared an inverse proportion between abrasive wear and hardness values. While BUE did not occur during cryogenically treated cutting tools, it was observed that BUE occurred in cutting tools which were not cryogenically treated. Also, in this study, the statistical validity of the experimental values was tested with the help of secondorder equations and analyses of variance (ANOVA). R2 values obtained as 99.14%, 99.76%, and 97.98% for vibration, surface roughness, and feed force values were modeled statistically with the help of second-order equations, respectively.
  • Öğe
    Kriyojenik işlem uygulanmış kesici takımlarla AISI 1050 çeliğinin işlenmesinde yüzey pürüzlülüğü ve kesme kuvvetlerinin regresyon analizi
    (Farabi Publishing House, 2021-01-27) Gürbüz, Hüseyin; Baday, Şehmus; Ersöz, Erol
    Kriyojenik ısıl işlem, sıfır santigrat derece altında malzemelere ve kesici takımlara uygulanarak sertlik ve aşınma dirençlerini artıran tamamlayıcı bir ısıl işlem türüdür. Bu amaçla bu deneysel çalışmada, -146C’de derin kriyojenik ısıl işlem uygulanmış kesici takımlar ile AISI 1050 çeliğinin tornalanması sonucu oluşan yüzey pürüzlülük ve kesme kuvveti değerleri için ikinci dereceden regresyon analizi yapılmıştır. Tornalama deneyleri, dört farklı kesme hızı (180, 200, 220 m/dak), üç farklı ilerleme oranı (0,1-0,2 ve 0,3 mm/dev) ve iki farklı kesici takım ( ısıl işlem görmüş ve görmemiş) ile gerçekleştirilmiştir. Bağımlı değişken olarak yüzey pürüzlülüğü ve kesme kuvvetleri seçilirken bağımsız değişkenler olarak kesme hızı, ilerleme oranı ve ısıl işlem şartı şeklinde belirlenmiştir. Ayrıca, ANAVO analizi yapılarak bağımlı değişkenler üzerinde bağımsız değişkenlerin etkisi araştırılmıştır. Deneysel değerler için regresyon modellerinden elde edilen R2 değerleri %99,97 ve %99,70 oranında geçerli sonuçlar verdiği görülmüştür