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Öğe Effect of welding parameters on microstructure and mechanical properties of AA7075/AA5182 alloys joined by TIG and MIG welding methods(SpringerLink, 2020) Çelik, Yahya Hışman; Temiz, Şemsettin; Çetkin, EdipIn this study, V and X welding grooves were opened to the forehead positions of the AA5182 and AA7075 aluminum alloy pairs and these alloy pairs were joined with tungsten inert gas (TIG) and metal inert gas (MIG) methods. Three diferent welding currents were used in joints. Gas fow rates of 12 and 17 l/min at the TIG welding and wire feed rates of 38 and 45 cm/min at MIG welding were selected. The efect of the welding grooves, welding current, gas fow rate and wire feed rate on microstructure and mechanical properties were investigated. Microstructures of welding zones were analyzed by an optical microscope and a scanning electron microscope (SEM). Vickers hardness of these zones was also measured. In addition, tensile and fatigue tests were carried out. Fracture mechanisms of failed specimens were conducted after the tensile tests were examined by using SEM. The highest hardness, tensile and fatigue strengths were obtained from the alloy pairs joined by opening X welding groove with TIG welding method. These values were 89 HV, 262.87 MPa, and 131.5 MPa, respectively. Similarly, the lowest tensile and fatigue strengths were obtained from the alloy pairs joined by opening V welding groove in the TIG welding method. These values were, respectively, 94.48 MPa and 19.1 MPa. However, the minimum hardness value was measured as 58 HV from the alloy pairs joined by opening V welding groove with MIG welding methods. In addition, it was observed on the fracture surfaces that the grain distributions and mechanisms difered depending on the welding methods, welding groove, and welding parameters.Öğe Investigation of mechanical characteristics of GFRP composites produced from chopped glass fber and application of taguchi methods to turning operations(SpringerLink, 2020-04-08) Çelik, Yahya Hışman; Türkan, CihatGlass fber-reinforced plastic (GFRP) composites take place in engineering materials owing to their low-weight and high-mechanical properties. In some cases, they need to be shaped by machining before using in industrial applications. However, when these composites are machined, many problems such as bad surface quality, rapid tool wear are encountered. Therefore, optimization of cutting parameters is essential to eliminate or minimize these problems. In this study, GFRP composites were produced by combining polyester matrix material with glass fbers (GF) having 6 mm, 6–12 mm, 12 mm fber length, and 20%, 25%, 30% fber ratio by weight. The tensile strengths of these composites were investigated. Turning tests were also performed with cutting speeds of 40, 80, and 120 m/min, feed rates of 0.1, 0.2 and 0.3 mm/rev, and depth of cut of 1, 2, and 3 mm, according to Taguchi L27 standard orthogonal array method. The efect of fber length and ratio, and cutting parameters on cutting forces and surface roughness were analyzed. As a result of the experiments, it was observed that the reinforced polymer matrix with GF provide to increase the tensile strength. The highest tensile strength was obtained as 55.95 MPa from the composite having a fber length of 12 mm and a fber ratio of 25%. Besides, the feed rate was determined as the most efective parameter among the all parameters on both cutting force and surface roughness. Therefore, the feed rate should be chosen low for lower cutting force and surface roughness values.
