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Öğe Progressive failure analysis in adhesively, riveted, and hybrid bonded double-lap joints(Taylor & Francis, 2013-11) Topkaya, Tolga; Solmaz, Murat YavuzOne of the important processes in structural design is the joining technique. Failure of composite joints involves different failure mechanisms depending upon the joining technique. In this study, a progressive failure analysis was performed on adhesively, riveted, and hybrid bonded double-lap joints. In the joints, a woven-type fiberglass-reinforced composite material was used as the main material; AV 2015 was used as the adhesive, and steel as the rivet material. The analyses were performed using ANSYS 12.1 finite element package software via software written using parametric design language (APDL) codes. At the end of the progressive failure analysis, failure loads and failure modes were determined for 30-, 45-, and 60-mm overlap lengths in accordance with the Maximum Shear Stress Theory and Hashin Criteria. For 45-mm overlap lengths, the joint strength of hybrid joints proved to be 2.72 and 1.145 times higher, respectively, than adhesive and fastening joints. Results showed that the failure load of the joint increased when the overlap length increased. In riveted joints, the failure occurring in the composite plates began around the rivet hole and the catastrophic failure of these types of joints resulted from fiber tensile failure.Öğe Mechanical properties of fiber/graphene epoxy hybrid composites(SpringerLink, 2020-11-18) Çelik, Yahya Hışman; Topkaya, Tolga; Kılıçkap, ErolThe aim of this study is to determine the effect of graphene nanoparticle (GNP) reinforcement on the mechanical properties of glass fiber reinforced polymer (GFRP), carbon fiber reinforced polymer (CFRP) and aramid fiber reinforced polymer (AFRP) composites commonly used in the space and defense industry. Accordingly, GFRP, CFRP and AFRP composites were produced by using hot pressing method. In addition, hybrid fiber composites were produced by adding 0.1 %, 0.2 % and 0.3 % GNP to these fiber reinforced composites. The tensile strength and modulus of elasticity of the composites were determined. The tensile damage fracture regions were analyzed by scanning electron microscopy (SEM) and energy distribution spectrum (EDS). It was observed that the addition of 0.2 wt. % GNP to GFRP and CFRP composites increased tensile strength and modulus of elasticity. However, the addition of 0.2 wt. % GNP to AFRP composites had no effect on the tensile strength; on the contrary, it partially reduced the tensile strength but increased the modulus of elasticity. On the fracture damage surfaces of the GFRP and CFRP composites and the GNP/GFRP and GNP/CFRP hybrid composites, the fibers were completely separated. On the damage surfaces of AFRP composite and GNP/AFRP hybrid composites, the fibers were deformed but these fibers were not separated from each other. From the EDS analysis, it was observed that the element C increased in the composites with the addition of GNP to the fiber reinforced compositesÖğe Estimate of cutting forces and surface roughness in end milling of glass fiber reinforced plastic composites using fuzzy logic system(Walter de Gruyter, 2014-06-01) Çelik, Yahya Hışman; Kılıçkap, Erol; Yardımeden, AhmetMilling glass fiber reinforced plastic (GFRP) composite materials are problematic, owing to, e.g., nonhomogeneous and anisotropic properties and effects of plastic deformation. To reduce these problems, the effects of cutting speed, feed rate, and the number of flutes on surface roughness and of thrust forces occurring during the milling of GFRP composite materials were investigated by both experimental and fuzzy logic models. Experiments were performed at 30 m/min, 60 m/min, and 90 m/min cutting speeds, at 0.1 mm/rev, 0.15 mm/rev, and 0.2 mm/rev feed rates and 10 mm diameters in a cemented carbide end mill, which has two, three, and four flutes without cutting fluids. The values obtained from experiments were defined by a fuzzy logic model. A fuzzy logic model was employed to estimate the surface roughness and thrust forces for different cutting parameters. As a result of both the experimental study and the fuzzy logic model, while the minimum thrust force was obtained at low cutting speeds, and feed rates and a high number of flutes end mill, the best surface quality was obtained at low feed rates, high cutting speed, and number of flutes end mill.Öğe An experimental study on milling of natural fiber (jute)- reinforced polymer composites(SAGE, 2019-01-31) Çelik, Yahya Hışman; Kılıçkap, Erol; Kılıçkap, Ali İmranThe interest in materials having natural, environmentally friendly, renewable and low density/cost is increasing day by day due to sanctions imposed to reduce the emission rates, especially the Kyoto Protocol. In recent years, the use of environmentally friendly composites by using natural fibers such as flax, jute and sisal has increased in engineering applications. Milling operation has frequently been an important method of machining which can achieve the desired dimensions and tolerances for the plate-shaped parts. In this study, the effects of cutting parameters such as cutting speed and feed rate on cutting force, delamination factor and surface roughness in end milling of jute fiber-reinforced polymer composite plates with different orientation angle (0°/90°, 30°/−60° and ±45°) were examined by using the cemented carbide (WC) end mills (two, three and four number of flutes). Cutting force, deformation factor and surface roughness were found to be influenced by the feed rate and cutting speeds. In addition, increasing the number of the flutes of the cutting tools reduced the cutting force, delamination factor and surface roughness.Öğe The investigation of effect of adherend thickness on scarf lap joints(Wiley-Blackwell, 2013-10) Adin, HamitIn this paper, the mechanical behavior of the Scarf Lap Joints (SLJs) bonded with adhesive under a tensile load was analyzed. The effects of adherend thickness at the interface stress-strain distributions of SLJs were examined. The stress-strain analyses were performed by Finite Element Method (3D-FEM). The 3D-FEM code was employed with Ansys (Ver.12.0.1). Experimental results were compared with the 3D-FEM results and were found quite reasonable. It was concluded that both experimental and 3D-FEM failure loads were increased with increased adherend thickness. The results indicated that the maximum failure loads were determined at t=8 mm in all joints. The analysis of the SLJs under tensile load showed that the stress and strain concentrations occurred around the edges of the joints.Öğe Cam elyaf takviyeli plastik (CETP) kompozitlerin delinmesinde işleme kalitesi üzerine soğutma şartlarının etkisinin araştırılması(Batman Üniversitesi Fen Bilimleri Enstitüsü, 2018-05-03) Haşimi, Ahmet; Kılıçkap, ErolKompozit malzemelerin kullanımı, hafif olmaları ve aynı zamanda yüksek özgül dayanım, yüksek tokluk, kırılma dayanımı ve iyi boyutsal özellikleri koruması vb. özelliklerinden dolayı son yıllarda büyük oranda artmaktadır. Kompozit malzemelerin endüstriyel uygulamalarının artmasından dolayı, montaj için bu malzemelerin delme gibi talaşlı işlenmesini gerektirmektedir. Ancak bu malzemelerin delinmesinde deformasyon gibi bazı problemlerle karşılaşılmaktadır. Bu çalışmada, cam elyaf takviyeli plastik (CETP) kompozitlerin delinmesinde iş mili devri, ilerleme ve soğutma ortamının kesme kuvveti, deformasyon, yüzey pürüzlülüğü ve sıcaklık üzerine olan etkileri araştırılmıştır. Deneyler, WC matkaplar kullanılarak farklı delme parametrelerinde (1000, 2000 ve 3000 dev/dak iş mili devri ve 0.05, 0.1 ve 0.15 mm/dev ilerleme) ve kuru, basınçlı hava ve CO2 gazı gibi farklı soğutma ortamında yapılmıştır. Deneylerden elde edilen sonuçlardan, bulanık mantık yöntemi kullanılarak tahmin modelleri geliştirildi. Daha sonra, bu modellerden elde edilen değerler ile deneysel sonuçlar karşılaştırıldı.
