16 sonuçlar
Arama Sonuçları
Listeleniyor 1 - 10 / 16
Öğe Effects of cutting parameters and point angle on thrust force and delamination in drilling of CFRP(De Gruyter, 2014-11-14) Çelik, Yahya Hışman; Kılıçkap, Erol; Yardımeden, AhmetParts made of composite materials are generally produced by near-net-shape technology. However, additional machining operations such as drilling are often required to facilitate components assembling. Drilling of composite materials is also a common process in the assembly of aerospace and automotive composite structures. During drilling, unlike the conventional materials, a few damage forms may take place. Among these damage forms, the delamination is the most important one. Therefore, the experimental studies carried out on drilling of CFRP composite materials for determining optimum processing parameters are of great importance. In this particular study, delamination in CFRP composites caused by drilling was investigated. The composite material was drilled under various spindle speeds, feed rates and drill point angles. The results showed that delamination and thrust forces were affected by cutting parameters. It was demonstrated that feed rate and drill point angle make the largest contribution to the overall performance.Öğe Hardness and wear behaviours of al matrix composites and hybrid composites reinforced with B 4 C and SiC(Springer Nature, 2019-01-15) Çelik, Yahya Hışman; Kılıçkap, ErolThe conversion into the desired shape of the metal powders using Powder Metallurgy (PM) method enables economically mass productions. This case allows producing parts with complex and high dimensional accuracy with no machining. In this study the composites and hybrid composites with Al matrix were produced using PM method with different ratios B4C and SiC. Microhardness and wear experiments of the produced composites were investigated. Wear experiments were performed at a constant speed of 0.5 m/s, application loads of 5, 10 and 15 N and sliding distances of 250, 500, and 750 m. Then, SEM images of composites and hybrid composites were captured. The increase of the reinforcement ratio in the composites contributed to the increase of the hardness. The highest hardness value was computed as 58.7 HV from 16% B4C reinforced composite. In addition, the increase in the reinforcement ratio contributed to the increase of the wear resistance. The increase in the load and sliding distance also increased the wear. The minimum weight loss was calculated as 18 mg from 5 N load, 250 m sliding distance and 16% SiC reinforced composite.Öğe Investigation of cutting parameters affecting on tool wear and surface roughness in dry turning of Ti-6Al-4V using CVD and PVD coated tools(Springer Nature, 2017-06-01) Çelik, Yahya Hışman; Kılıçkap, Erol; Güney, MusaThere are some problems in the machining of titanium alloys with excellent properties such as high strength, good corrosion resistance, long service life and low weight. The leading problem appears to be the fast tool wear and the bad machining surface. Therefore, in this study, it was investigated whether cutting parameters have effect on tool wear and surface roughness by turning under dry cutting condition of Ti-6Al-4V alloy with excellent properties. CVD (TiCN + Al2O3 + TiN) and PVD (TiAlN) coated WC tools were used in the experiments. Then the Ti-6Al-4V alloy turned with the combinations of the different cutting speed, feed rate, cutting long and depth of cut. We observed that the tools wear in both CVD and PVD coated WC tools increased with increasing the cutting speed, feed rate, depth of cut and cutting length. However, while tools wear increased with increasing cutting speed, the surface roughness reduced to an optimum level. Especially, the surface roughness was worsened above the optimum level changing with increasing the feed rate, cutting length and depth of cut. The tool wear with PVD coated WC tools was observed to be less than the CVD coated WC tools. However, the values of the surface roughness obtained with PVD coated WC tools with increase in depth of cut, feed rate and cutting length has given us higher values when compared to CVD coated WC tools.Öğe Mathematical modelling and optimization of cutting force, tool wear and surface roughness by using artificial neural network and response surface methodology in milling of Ti-6242S(Applied Sciences-Basel, 2017-10-15) Çelik, Yahya Hışman; Kılıçkap, Erol; Yardımeden, AhmetIn this paper, an experimental study was conducted to determine the effect of different cutting parameters such as cutting speed, feed rate, and depth of cut on cutting force, surface roughness, and tool wear in the milling of Ti-6242S alloy using the cemented carbide (WC) end mills with a 10 mm diameter. Data obtained from experiments were defined both Artificial Neural Network (ANN) and Response Surface Methodology (RSM). ANN trained network using Levenberg-Marquardt (LM) and weights were trained. On the other hand, the mathematical models in RSM were created applying Box Behnken design. Values obtained from the ANN and the RSM was found to be very close to the data obtained from experimental studies. The lowest cutting force and surface roughness were obtained at high cutting speeds and low feed rate and depth of cut. The minimum tool wear was obtained at low cutting speed, feed rate, and depth of cut.Öğe Mechanical properties of fiber/graphene epoxy hybrid composites(SpringerLink, 2020-11-18) Çelik, Yahya Hışman; Topkaya, Tolga; Kılıçkap, ErolThe aim of this study is to determine the effect of graphene nanoparticle (GNP) reinforcement on the mechanical properties of glass fiber reinforced polymer (GFRP), carbon fiber reinforced polymer (CFRP) and aramid fiber reinforced polymer (AFRP) composites commonly used in the space and defense industry. Accordingly, GFRP, CFRP and AFRP composites were produced by using hot pressing method. In addition, hybrid fiber composites were produced by adding 0.1 %, 0.2 % and 0.3 % GNP to these fiber reinforced composites. The tensile strength and modulus of elasticity of the composites were determined. The tensile damage fracture regions were analyzed by scanning electron microscopy (SEM) and energy distribution spectrum (EDS). It was observed that the addition of 0.2 wt. % GNP to GFRP and CFRP composites increased tensile strength and modulus of elasticity. However, the addition of 0.2 wt. % GNP to AFRP composites had no effect on the tensile strength; on the contrary, it partially reduced the tensile strength but increased the modulus of elasticity. On the fracture damage surfaces of the GFRP and CFRP composites and the GNP/GFRP and GNP/CFRP hybrid composites, the fibers were completely separated. On the damage surfaces of AFRP composite and GNP/AFRP hybrid composites, the fibers were deformed but these fibers were not separated from each other. From the EDS analysis, it was observed that the element C increased in the composites with the addition of GNP to the fiber reinforced compositesÖğe Investigation of experimental study of end milling of CFRP composite(De Gruyter, 2013-12-12) Çelik, Yahya Hışman; Kılıçkap, Erol; Yardımeden, AhmetCarbon fiber-reinforced plastic (CFRP) composites are materials that are difficult to machine due to the anisotropic and heterogeneous properties of the material and poor surface quality, which can be seen during the machining process. The machining of these materials causes delamination and surface roughness owing to excessive cutting forces. This causes the material not to be used. The reduction of damage and surface roughness is an important aspect for product quality. Therefore, the experimental study carried out on milling of CFRP composite material is of great importance. End milling tests were performed at CNC milling vertical machining center. In the experiments, parameters considered for the end milling of CFRP were cutting speed, feed rate, and flute number of end mill. The results showed that damage, surface roughness, and cutting forces were affected by cutting parameters and flute number of end mill. The best machining conditions were achieved at low feed rate and four-flute end mill.Öğe Effects of natural hard shell particles on physical, chemical, mechanical and thermal properties of composites(SAGE Journals, 2021-05-31) Çelik, Yahya Hışman; Çelik, Kadir Serdar; Kılıçkap, ErolShelled herbal foods are widely consumed. The evaluation of the shells of these foods is important due to their features such as low cost, ease of recycling and environmental friendliness. In this study, hazelnut shell (HS), pistachio shell (PS), and apricot kernel shell (AKS) were brought to powder particles by grinding to dimensions of 300–425 µm. Some of the powder particles were converted into ash at 900°C. The amounts of cellulose, ash, humidity, and metal in these particles via chemical analyses were determined, while their structural properties via X-Ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FT-IR) analyses. Composite materials were produced by adding 15 wt.% to the polyester matrix material from these powder particles and ashes. Compression strength, hardness, specific weight, and thermal conductivity of these composites were analyzed. The lowest and highest humidity, ash, cellulose, hemicellulose, and lignin ratios in powders showed differences depending on the type of powders. The amount of Sn and K in the HS, PS, and AKS powders were close to each other, while the amount of Ca, Na, Mg, Fe, Mn, Cu, Zn and Si was higher in AKS powder. The reinforcement adding to the polyester increased the compression strength, hardness, specific weight and thermal conductivity properties.Öğe Effect of temperature, force, and vibration on fatigue strength of friction stir-welded AA7075 aluminum alloy joints(SpringerLink, 2021-01-04) Çelik, Yahya Hışman; Kılıçkap, Erol; Çetkin, EdipIn this study, the AA7075 alloy pairs were welded by friction stir welding method by using conical- and triangular-type stirrer pins. Welding forces and moments, vibration, and temperature values have been measured during the jointing depending on the welding parameters. Finally, microstructures were examined and mechanical tests were carried out. Results obtained from the experiments revealed that at low spindle speed and welding feed rates, the temperatures formed on the surface of the alloy pair were high, the vibrations were low, and the welding force and moments were partially high. When the microstructures of the welded areas are examined, it was determined that the conical mixing pin has a better microstructure than the triangular mixing pin. In addition, it was determined that the mechanical properties of welded joints having a good microstructure were quite good. As a result, it was observed that forces during welding, temperature of welding, and vibration values have an effect on microstructure and mechanical properties.Öğe The effect of drilling parametrers on stregth of glass fibre-epoxy laminates by produced hand lay-up(e-Journal of New World Sciences Academy, 2017-10-22) Çelik, Yahya Hışman; Kılıçkap, Erol; Yenigün, BurakIn this study, the effects of delamination factor on strength of glass fiber reinforced plastic (GFRP) composite with +45/-45 orientation angle fabrics were investigated. GFRP composite specimens, which contain 36% fiber volume, were produced by hand lay-up. The all specimens were prepared according to ASTM D5766-2002 standards. The experiments were conducted the different drilling parameters such as cutting speeds and feed rates using tungsten carbide (WC) and Brad Spur drill tools. Delamination factors of drilled specimens were determined by optical microscope. The tensile strength values of the drilled GFRP composite specimens were determined by universal tensile testing machine. As results, it was determined that the increasing cutting speed and feed rate increased the delamination factor. The strength of GFRP composites decreased with increasing delamination factor.Öğe Estimate of cutting forces and surface roughness in end milling of glass fiber reinforced plastic composites using fuzzy logic system(Walter de Gruyter, 2014-06-01) Çelik, Yahya Hışman; Kılıçkap, Erol; Yardımeden, AhmetMilling glass fiber reinforced plastic (GFRP) composite materials are problematic, owing to, e.g., nonhomogeneous and anisotropic properties and effects of plastic deformation. To reduce these problems, the effects of cutting speed, feed rate, and the number of flutes on surface roughness and of thrust forces occurring during the milling of GFRP composite materials were investigated by both experimental and fuzzy logic models. Experiments were performed at 30 m/min, 60 m/min, and 90 m/min cutting speeds, at 0.1 mm/rev, 0.15 mm/rev, and 0.2 mm/rev feed rates and 10 mm diameters in a cemented carbide end mill, which has two, three, and four flutes without cutting fluids. The values obtained from experiments were defined by a fuzzy logic model. A fuzzy logic model was employed to estimate the surface roughness and thrust forces for different cutting parameters. As a result of both the experimental study and the fuzzy logic model, while the minimum thrust force was obtained at low cutting speeds, and feed rates and a high number of flutes end mill, the best surface quality was obtained at low feed rates, high cutting speed, and number of flutes end mill.
